Lo mugqa usetshenziswa kabanzi ukukhiqiza amaphrofayili ahlukahlukene we-PVC, njengefasitela le-PVC & iphrofayili yomnyango, iphaneli ye-PVC yesilingi, i-PVC trunking.
Ukugeleza kwenqubo yalo mugqakuyintoI-PVC powder + isithako --- ukuxuba---isiphakeli esibalulekile---i-twin screw extruder--- isikhunta nesilinganisi---ithebula lokwakha ivacuum---umshini wokudonsa---umshini wokusika---indawo yokukhipha amanzi.
Lo mugqa we-PVC we-extrusion wephrofayela usebenzisa i-conic twin screw extruder, elungele kokubili impushana ye-PVC kanye nezinhlamvana ze-PVC. Inesistimu ye-degassing yokuqinisekisa i-plasticization yezinto ezinhle kakhulu. Isikhunta sejubane eliphezulu siyatholakala, futhi singakhuphula kakhulu ukukhiqiza.
Imodeli | YF180 | YF240 | YF300 | YF600 |
Ubukhulu. ububanzi bemikhiqizo(mm) | 180 | 240 | 300 | 600 |
Imodeli ye-Extrusion | SJZ55/110 | SJZ65/132 | SJZ65/132 | SJZ80/156 |
Amandla Okukhipha(kw) | 22 | 37 | 37 | 55 |
Amanzi Okupholisa(m3/h) | 5 | 7 | 7 | 10 |
I-Compressor(m3/min) | 0.2 | 0.3 | 0.3 | 0.4 |
Ubude obuphelele (m) | 18m | 22m | 22m | 25 |
Isetshenziswa kakhulu ukukhiqiza i-PP-R, amapayipi e-PE anobubanzi obusuka ku-16mm~160mm, amapayipi e-PE-RT anobubanzi obusuka ku-16 ~ 32mm. Ihlome ngemishini efanele ezansi nomfula, ingaphinda ikhiqize amapayipi e-mufti-layer PP-R, amapayipi e-glass fiber PP-R, amapayipi e-PE-RT kanye ne-EVOH. Ngokuhlangenwe nakho kweminyaka eminingi yokukhishwa kwamapayipi epulasitiki, siphinde sakha ulayini wokukhipha ipayipi we-PP-R/PE wesivinini esikhulu, futhi isivinini esikhulu sokukhiqiza singaba ngu-35m/min (isisekelo samapayipi angu-20mm).
Isetshenziselwa kakhulu ukukhipha ama-thermoplastics, njenge-PE, PP, PS, PVC, ABS, PC, PET nezinye izinto zepulasitiki. Ngemishini efanele ezansi nomfula (kuhlanganise ne-moud), ingakhiqiza izinhlobo ezahlukene zemikhiqizo yepulasitiki, isibonelo amapayipi epulasitiki, amaphrofayili, iphaneli, ishidi, ama-granules epulasitiki nokunye.
I-SJ series screw extruder inezinzuzo zokuphuma okuphezulu, ukwenziwa kwepulasitiki okuhle kakhulu, ukusetshenziswa kwamandla okuphansi, ukugijima okuzinzile. I-gearbox ye-screw extruder eyodwa isebenzisa ibhokisi legiya le-torque ephezulu, elinezici zomsindo ophansi, umthamo ophakeme wokuthwala, impilo ende yenkonzo; i-screw kanye ne-barrel zisebenzisa izinto ezingama-38CrMoAlA, ezinokwelashwa kwe-nitriding; injini yamukela i-Siemens motor motor; i-inverter yamukele i-ABB inverter; isilawuli sezinga lokushisa sisebenzisa i-Omron/RKC; Ama-electric anengcindezi ephansi asebenzisa ugesi we-Schneider.
Lo mugqa usetshenziswa kabanzi ukukhiqiza amaphrofayili ahlukahlukene we-WPC, njengephrofayili ye-WPC decking, iphaneli ye-WPC, ibhodi le-WPC.
Ukugeleza kwenqubo yalo mugqakuyintoI-PP/PE/PVC + impushana yokhuni + isithasiselo — ukuxuba—isiphakeli sezinto ezibonakalayo—isikulufu esiphindwe kabili—isikhunta nesilinganisi—itafula lokwakha ivacuum—umshini wokudonsa—umshini wokusika—indawo yokukhipha amanzi.
Lo mugqa wephrofayili we-WPC we-extrusion usebenzisa i-conic twin screw extruder, onohlelo lokususa umoya ukuze kuqinisekiswe ukwenziwa kwepulasitiki okuhle kakhulu. Isikhunta kanye ne-calibrator zisebenzisa izinto ezigqokekayo; umshini wokudonsa kanye nomshini wokusika ungaklanywa njengeyunithi ephelele noma umshini ohlukile.
Isetshenziswa kakhulu ukukhiqiza i-PP-R, amapayipi e-PE anobubanzi obusuka ku-16mm~160mm, amapayipi e-PE-RT anobubanzi obusuka ku-16 ~ 32mm. Ihlome ngemishini efanele ezansi nomfula, ingaphinda ikhiqize amapayipi e-mufti-layer PP-R, amapayipi e-glass fiber PP-R, amapayipi e-PE-RT kanye ne-EVOH. Ngokuhlangenwe nakho kweminyaka eminingi yokukhishwa kwamapayipi epulasitiki, siphinde sakha ulayini wokukhipha ipayipi we-PP-R/PE wesivinini esikhulu, futhi isivinini esikhulu sokukhiqiza singaba ngu-35m/min (isisekelo samapayipi angu-20mm).
Lo mugqa usetshenziswa kabanzi kuma-PVC granules kanye nokukhiqizwa kwezinhlamvu ze-CPVC. Nge-screw efanele, ingakhiqiza ama-PVC granules athambile wekhebula le-PVC, ipayipi elithambile le-PVC, ama-PVC aqinile wepayipi le-PVC, ukufakwa kwamapayipi, ama-CPVC granules.
Ukugeleza kwenqubo yalo mugqa njengokushaywa: Impushana ye-PVC + isithasiselo - ukuxuba—isiphakeli sezinto ezibonakalayo— isikulufu se-conic twin extruder— die — pelletizer — isistimu yokupholisa umoya — isidlidlizi
Le extruder yomugqa we-PVC granulating isebenzisa i-extruder ekhethekile ye-conic twin screw kanye nesistimu ye-degassing kanye nesistimu yokulawula izinga lokushisa ngezikulufa kuzoqinisekisa ukwenziwa kwepulasitiki; I-pelletizer ibheke kahle ukuze ifane nobuso be-extrusion die; Isiphephetha-moya sizophephezela ama-granules kusisele ngokushesha ngemva kokuwa kwama-granules.
Lokhu kuchotshozwa kwebhodlela lesilwane esifuywayo, umugqa wokuwasha nokomisa uguqula amabhodlela emfucuza abe ama-PET flakes ahlanzekile. Futhi ama-flakes angacutshungulwa ngokuqhubekayo futhi aphinde asetshenziswe ngenani eliphezulu lokuhweba. Amandla okukhiqiza we-PET Bottle yethu yokuchoboza kanye nolayini wokuwasha angaba ngu-300kg/h kuya ku-3000kg/h. Inhloso eyinhloko yalokhu kugaywa kabusha kwezilwane ezifuywayo ukuthola ama-flakes ahlanzekile emabhodleleni engxube angcolile noma ucezu lwamabhodlela ngesikhathi sokusebenza nawo wonke umugqa wokuwasha. Futhi uthole amakepisi e-PP/PE ahlanzekile, amalebula asuka emabhodleleni njll.