Application: |
Produce Single-wall Corrugated Pipes |
Rare Material: |
PP,PE,PA And PVC Granules |
Extruder Type: |
Single Screw Extruder |
Pipe Diameter: |
4mm~100mm |
Max Speed: |
18m/min |
Motor: |
Siemens-Beide |
Inverter: |
ABB |
Control System: |
PLC And Panel Control |
This line is mainly used to produce various single wall corrugated pipes with diameter from 6mm ~ 200mm. It can apply to PVC, PP, PE, PVC, PA, EVA material. The complete line includes:loader, Single screw extruder, die, corrugated forming machine, coiler. For PVC powder material, we will suggest conic twin screw extruder for the production.
This line adopt energy efficient single screw extruder; the forming machine has gears run modules and templates to realize excellent cooling of the products, which ensures high-speed molding, even corrugation, smooth inner and outer pipe wall. The main electrics of this line adopt world famous brand, such as Siemens, ABB, Omron/RKC, Schneider etc.
With diferent plastic material, it can make produce different kind of corrugated pipes.
The Process flow of this corrugated pipe line as blow:
Raw material (PP/PE/PA/PVC granule) → Plastic extruder → Mould→ Forming machine →Winder → Finished product
The single wall corrugated pipes have features of high temperature resistance, resistant to corrosion and abrasion, high intensity, good flexibility. They are widely used in fields of auto wire, electric thread-passing pipes, circuit of machine tool, protective pipes of lamps and lanterns wire, tubes of air conditioner and washing machine.
Extruder model | SJ30 | SJ45 | SJ65 | SJ65 | SJ75 |
Motor power | 4kw | 11kw | 18.5kw | 37kw | 55 |
Pipe diameter | 4~10mm | 10~25mm | 16~50mm | 50~110mm | 50~200mm |
Production speed | 5~10m/min | 4~12m/min | 2~16m/min | 0.5~8m/min | 0.5~8m/min |
Output | 8kg | 20kg | 50kg | 80kg | 0.5~8m/min |
SJSZ series conical twin screw extruder is mainly composed of barrel screw, gear transmission system, quantitative feeding, vacuum exhaust, heating, cooling and electrical control components Etc. The conical twin screw extruder is suitable for producing PVC products from mixed powder.
It is special equipment for PVC powder or WPC powder extrusion. It has advantages of good compounding, large output, stable running, long service life. With different mould and downstream equipment, it can produce PVC pipes, PVC ceilings, PVC window profiles, PVC sheet, WPC decking, PVC granules and so on.
Different quantities of screws, double screw extruder have two screws, sigle screw extruder only have one screw, They are used for different materials, double screw extruder usually used for hard PVC, single screw used for PP/PE. Double screw extruder can produce PVC pipes, profiles and PVC granules. And single extruder can produce PP/PE pipes and granules.
It is mainly used for extruding thermoplastics, such as PE, PP, PS, PVC, ABS, PC, PET and other plastic material. With relevant downstream equipment (including moud), it can produce various kinds of plastic products, for example plastic pipes, profiles, panel, sheet, plastic granules and so on.
SJ series single screw extruder has advantages of high output, excellent plasticization, low energy consumption, stable running. The gearbox of single screw extruder adopt high torque gear box, which has features of low noisy, high carrying capacity, long service life; the sccrew and barrel adopt 38CrMoAlA material, with nitriding treatment; the motor adopt Siemens standard motor; inverter adopt ABB inverter; temperature controller adopt Omron/RKC; Low pressure electrics adopt Schneider electrics.